為了保證鱗板輸送機運作,不僅要確保生產質量和各部位的安裝品質,還需要做好鱗板輸送機的安裝及調節工作中。鱗板輸送機安裝一般是在生產廠內最先拼裝構件,再將互不(bu)相關的零(ling)部件運到應用當場,完成整個設備組裝。其安裝流程大(da)概如下(xia)所(suo)示:
1、依(yi)據(ju)鱗板輸(shu)送機的(de)(de)(de)使(shi)用說(shuo)明,定下機器(qi)的(de)(de)(de)豎向(xiang)(xiang)軸(zhou)線(xian)。豎向(xiang)(xiang)軸(zhou)線(xian)是所有輸(shu)送機的(de)(de)(de)組(zu)裝標準(zhun),在廠(chang)(chang)區內部結構,一般要以(yi)廠(chang)(chang)房(fang)(fang)柱(zhu)網(wang)座標為(wei)依(yi)據(ju)標明的(de)(de)(de)。畫(hua)線(xian)時,*好以(yi)廠(chang)(chang)房(fang)(fang)柱(zhu)網(wang)作(zuo)(zuo)一次標準(zhun),劃到輸(shu)送機的(de)(de)(de)豎向(xiang)(xiang)軸(zhou)線(xian)及頭、齒箱的(de)(de)(de)縱向(xiang)(xiang)軸(zhou)線(xian)。如果跟皮帶(dai)輸(shu)送機相關的(de)(de)(de)機器(qi)設(she)備早已(yi)組(zu)裝到位,安裝中,則要以(yi)這種鄰(lin)近機器(qi)設(she)備的(de)(de)(de)相關性(xing)寬度為(wei)重要依(yi)據(ju)來決定其軸(zhou)線(xian),與廠(chang)(chang)房(fang)(fang)柱(zhu)網(wang)絡的(de)(de)(de)關聯規格僅作(zuo)(zuo)參考(kao),那樣(yang),更容(rong)易確保(bao)運(yun)輸(shu)系統(tong)化(hua)工作(zuo)(zuo)中;
2、在輸(shu)(shu)送機(ji)的(de)豎(shu)向(xiang)中(zhong)線(xian)上,先(xian)擺脫頭軸榫的(de)中(zhong)心線(xian)中(zhong)間位置,隨后(hou)沿豎(shu)向(xiang)軸線(xian)逐(zhu)項精確測量。按輸(shu)(shu)送機(ji)的(de)總長(chang)規(gui)格定下尾(wei)軸榫的(de)中(zhong)間位置;
3、以以上(shang)軸線為(wei)依據,明確相關聲卡機架(jia)的(de)土(tu)地腳部位、軌道安裝部位、驅動機構定位核心規(gui)格(ge)等;
4、確認了各(ge)(ge)中間(jian)位置以后(hou),應根據土建工程建筑施工圖,搜(sou)索出相關承重結構并給(gei)予(yu)清除,然后(hou)按(an)照使用說明要求進行各(ge)(ge)種各(ge)(ge)樣(yang)聲卡機架組裝;
5、聲卡機架(jia)(包含頭架(jia)、尾架(jia)、正中間支撐架(jia)和驅動機構架(jia)等(deng))安裝(zhuang)完成后,開展軌道(dao)安裝(zhuang);
6、組(zu)裝傳(chuan)動(dong)(dong)(dong)鏈(lian)(lian)(lian)(lian)(lian)輪(lun)軸構件(jian)、繃緊鏈(lian)(lian)(lian)(lian)(lian)輪(lun)軸構件(jian)、鏈(lian)(lian)(lian)(lian)(lian)輪(lun)鏈(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)組(zu)裝時要確保(bao)盡量小一點共(gong)面偏(pian)差;鏈(lian)(lian)(lian)(lian)(lian)輪(lun)軸要相互(hu)平行;同一掛鏈(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)的鏈(lian)(lian)(lian)(lian)(lian)輪(lun)鏈(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)始(shi)終保(bao)持在同一平面內(nei)防止傾斜(xie)和顫動(dong)(dong)(dong)。鏈(lian)(lian)(lian)(lian)(lian)輪(lun)鏈(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)的共(gong)面偏(pian)差會讓傳(chuan)動(dong)(dong)(dong)鏈(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)造成橫(heng)著晃(huang)動(dong)(dong)(dong),使鏈(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)和鏈(lian)(lian)(lian)(lian)(lian)輪(lun)產(chan)生(sheng)側(ce)磨(mo)、沖(chong)擊性從而使傳(chuan)動(dong)(dong)(dong)鏈(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)過(guo)渡配合處聯接堅固度變弱,比較(jiao)嚴重時需(xu)使銷釘等止鎖零(ling)件(jian)弄斷,及其(qi)產(chan)生(sheng)傳(chuan)動(dong)(dong)(dong)鏈(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)腹(fu)部爬到嚙合角(jiao);
7、連接電腦設備;
8、組裝(zhuang)(zhuang)(zhuang)輸(shu)(shu)送鏈(lian)(lian)(lian)(lian)(lian)(lian)。首先(xian)把各開鏈(lian)(lian)(lian)(lian)(lian)(lian)按長短精密(mi)度分為多(duo)(duo)組,在(zai)地面展開弄直;然(ran)后再進(jin)行合(he)理配(pei)置并相互連接,使(shi)同(tong)(tong)(tong)一(yi)皮帶(dai)輸(shu)(shu)送機里的(de)(de)多(duo)(duo)掛輸(shu)(shu)送鏈(lian)(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)長短盡量相同(tong)(tong)(tong),當(dang)輸(shu)(shu)送鏈(lian)(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)的(de)(de)配(pei)件(jian)(jian)構造(zao)不一(yi)樣且富有幾掛傳(chuan)(chuan)動(dong)(dong)(dong)鏈(lian)(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)并排使(shi)用中,應(ying)(ying)注意左右兩邊正(zheng)確配(pei)備。同(tong)(tong)(tong)時(shi)(shi)在(zai)傳(chuan)(chuan)動(dong)(dong)(dong)鏈(lian)(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)安上鏈(lian)(lian)(lian)(lian)(lian)(lian)輪鏈(lian)(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)前要進(jin)行一(yi)下盤嚙(nie)檢測,檢測其(qi)齒合(he)是不是過緊或太松。假如過緊或盤嚙(nie)不起,則其(qi)傳(chuan)(chuan)動(dong)(dong)(dong)鏈(lian)(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)就不可以安裝(zhuang)(zhuang)(zhuang)應(ying)(ying)用;安裝(zhuang)(zhuang)(zhuang)使(shi)用傳(chuan)(chuan)動(dong)(dong)(dong)鏈(lian)(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)時(shi)(shi)還(huan)需(xu)要注意有一(yi)些止(zhi)鎖零件(jian)(jian)的(de)(de)組裝(zhuang)(zhuang)(zhuang)方(fang)向和鏈(lian)(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)的(de)(de)運作(zuo)方(fang)位相一(yi)致(zhi),以防止(zhi)沖擊性、顫動(dong)(dong)(dong)、撞擊時(shi)(shi)掉下來(lai)。安裝(zhuang)(zhuang)(zhuang)調試傳(chuan)(chuan)動(dong)(dong)(dong)鏈(lian)(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)時(shi)(shi),應(ying)(ying)先(xian)拉(la)緊裝(zhuang)(zhuang)(zhuang)置松到極限值部(bu)位,在(zai)傳(chuan)(chuan)動(dong)(dong)(dong)鏈(lian)(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)串(chuan)連結束后,還(huan)要對(dui)傳(chuan)(chuan)動(dong)(dong)(dong)鏈(lian)(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)實施繃緊。假如輸(shu)(shu)送鏈(lian)(lian)(lian)(lian)(lian)(lian)條(tiao)(tiao)上安裝(zhuang)(zhuang)(zhuang)二級(ji)配(pei)件(jian)(jian),那樣這時(shi)(shi)也應(ying)(ying)當(dang)與此同(tong)(tong)(tong)時(shi)(shi)裝(zhuang)(zhuang)(zhuang)好;
9、在輸送鏈條配件(jian)上(shang)設置承重預(yu)制(zhi)(zhi)構(gou)(gou)(gou)件(jian)。為了確保組(zu)裝(zhuang)精密度,一般應先將承重預(yu)制(zhi)(zhi)構(gou)(gou)(gou)件(jian)按4個(ge)或(huo)(huo)8個(ge)一組(zu)分(fen)類;隨后先裝(zhuang)每(mei)一組(zu)的件(jian),裝(zhuang)上(shang)后重新安裝(zhuang)每(mei)一組(zu)的件(jian);先后將承重預(yu)制(zhi)(zhi)構(gou)(gou)(gou)件(jian)裝(zhuang)牢(lao),與此同(tong)時調(diao)整一下(xia)各鄰近承重預(yu)制(zhi)(zhi)構(gou)(gou)(gou)件(jian)間隙或(huo)(huo)重合間距(ju)。承重預(yu)制(zhi)(zhi)構(gou)(gou)(gou)件(jian)若是為數次組(zu)成時,需(xu)提前拼裝(zhuang)好;
10、組裝鱗(lin)板(ban)輸送機的(de)許多附(fu)屬(shu)裝置(zhi),如(ru)各(ge)種各(ge)樣(yang)安(an)(an)全性保(bao)護罩、安(an)(an)全護欄及底坑(keng)后蓋板(ban)、原材料溜(liu)管、導(dao)料槽(cao)等;
11、在(zai)相關安裝中(zhong),并且(qie)對自動控制系統進行施工;
12、對整(zheng)個皮帶輸送機表(biao)面(mian),按(an)設(she)計要點涂面(mian)漆或者進行別(bie)的表(biao)層(ceng)安(an)全防護解決;
13、開展試運行,調節不符(fu)設計要(yao)點和完善的那(nei)一部(bu)分(fen)。